A case study about how a light-curable adhesive replaced a two-part epoxy for faster sensor assembly and improved the application process. ...
Robuste Linsen- und Reflektorgehäuse in Taschenlampen
A leading manufacturer of premium portable lighting wanted to ruggedize its safety flashlights used in the field by firefighters, police officers, and military troops. In their search for a fast-curing sealant with excellent adhesion properties, they turned to the Dymax for help.
Challenge
Finding a strong fast curing adhesive to ruggedize the lens and reflector housing.
When the customer developed some new flashlights, they were looking for a way to ruggedize the lens and reflector housings by applying a sealant to bond the subassembly together. Their engineers needed the flashlights to withstand rough handling and extreme conditions in the field, and to work in a wide range of environments, such as search-and-rescue or life-threatening situations.
Solution
Multi-Cure® 621-T exhibited excellent adhesion properties and cured in seconds. The Dymax 2000-EC flood lamp provided the best curing solution for the 8" x 8" area.
Dymax application engineers, always looking for the next challenge, worked closely with the customer’s team to come up with an innovative solution. After researching and testing our customer’s parts, Multi-Cure® 621-T was recommended to bond the glass lens to the reflector housing. The decision was made based on 621-T’s ability to adhere dissimilar materials, its fast cure, and excellent adhesion properties. To bond, the subassembly, the lens, and reflector housing were placed into a small rotary system underneath a dispensing valve and 621-T was applied in a uniform bead into the bond line. Our application engineers suggested using a Dymax 2000-EC flood lamp to cure parts post-assembly because it offered a large 8” x 8” curing area, as well as high-intensity curing in 5-30 seconds. The parts were assembled and then exposed to UV/visible light under the Dymax flood lamp. Rapid curing allowed the bonded parts to swiftly move onto the next step in the manufacturing process with virtually no down/wait time.
Ergebnisse
A very happy customer that reduced its costs and increased its output because of the Dymax solution.
Our customer was impressed with the technical expertise of our AE team. They were also very satisfied with Multi-Cure® 621-T and with how our 2000-EC Flood Lamp enhanced their process by curing a large area in just a few seconds. Our solution enabled faster processing, greater output, and lower processing costs.
Verwandte Produkte
Sehen Sie sich die anderen Produkte von Dymax an, die zusammen mit diesem eine vollständige Lösung ergeben
Produktnummer
Produktbeschreibung
Regionale Verfügbarkeit
6-621-T
Struktur-Klebstoffe bilden harte, transparente Verklebungen und härten unter Einwirkung von UV-/sichtbarem Licht, Wärme oder einem zuvor aufgetragenen Aktivator schnell aus. Häufige Anwendungen sind Metall-Glas-Verklebung, Spulenwicklung und Vergießen.
2000-EC
Die Flächenstrahler für die UV-Aushärtung der Serie 2000-EC von Dymax werden für allgemeine Aushärtungsprozesse bei UV-Klebstoffen, -Beschichtungen und -Druckfarben mit geringer Intensität und einer Fläche von 64 Quadratzoll verwendet.
Dosiersysteme
Manuelle und automatisierte Flüssigkeitsdosiersysteme und Sprühventile von Dymax für das Auftragen von Beschichtungen, Schmiermitteln oder Abdeckmasken lassen sich nahtlos in bestehende Fertigungsprozesse integrieren.
Sehen Sie sich die anderen Produkte von Dymax an, die zusammen mit diesem eine vollständige Lösung ergeben
More Case Studies
We offer more than products, we offer solutions. See how Dymax is helping customers solve their most challenging applications in various markets.
Alle ansehenKlebstoff ersetzt 2-teiliges Epoxid für schnellere Montage optischer Sensoren
Luft- und Raumfahrt – Verbesserung des Schutzbeschichtungsprozesses für Leiterplatten
A case study on improving the PCB conformal coating process by increasing production output. ...
Verbessern des Prozesses zur PCB-Abdeckung in der Luftfahrt
A case study on improving the PCB masking process for an aerospace and defense manufacturer. ...
Abdeckprozess für chemisches Vernickeln in der Luftfahrt
A case study on the masking process for electroless nickel plating ...
Montage von Leiterplatten in der Luft- und Raumfahrt
Increasing Production and Reducing Processing Time in PCB Assembly ...
Automatisiertes Abdecksystem revolutioniert die Oberflächenbehandlung
A case study about how an automated masking line drastically reduced the processing times required for an aero engine component. ...
Verklebung von MLAs in Fahrzeugscheinwerfern
Adhesive for Bonding MLAs in Automotive Headlights Exhibits Low Discoloration Under High Temperatures ...
Cinch-Gaming-Controller mit verbessertem Grip
Cinch Gaming, a national leader in custom professional video game controllers, was looking for a durable solution to provide a rubber grip coating to their ABS plastic controller shells. ...
Elektrischer Explosionsschutz undSensorik
A world leader in electrical explosion protection and sensor technology was looking to turn away from laser welding for an application that requires sealing two polycarbonates of their photoelectric ...
GenZe-Elektrotransport – Akku-Pack-Dichtung
Using a form-in-place gasket to create a reliable battery assembly that meets strict design standards of weight, performance, and safety. ...
Leistungsstarke Lösungen für EV-Ladestationen
A case study on how light-curable conformal coatings and encapsulants helped improve EV smart charging station infrastructure PCB applications. ...
Lichthärtungs-Förderbänder ermöglichen eine 100%ige Steigerung der Fertigung
A case study on how using Dymax UVCS Light-Curing Conveyor Systems helped to increase the production of nasal swabs.VIDEO: Dymax Partners with 3D Printer Company on COVID-19 Test Swabs #InThisTogeth...
Einkomponentiges, optisches Epoxidharz zur Aushärtung mit UV-/sichtbarem Licht und durch Wärme
A case study on using ultraviolet and heat cure to secure a camera module holder to a PCB. ...
Die ultrarot fluoreszierende Technologie bietet eine sofortige Qualitätsprüfung
A case study on how the use of patented Ultra-Red® fluorescing technology can aid in product verification. ...
Kontakt aufnehmen
Sind Sie an weiteren Informationen interessiert oder haben Sie Fragen? Wir hören gerne von Ihnen.